A golf cart is an essential tool for golfers. There is many renowned companies design quality golf cart. A golfer can make his golf cart if they want. Before making a custom cart, you have to how to build your golf cart. If you know the process of making a golf cart, you can make a cart from scratch.
In this blog, we give you an in-depth knowledge of making your golf carts. If you follow some rules your dream golf cart will be a perfect golf cart. You will get satisfaction after completing a coach if you follow all of our rules.
Elements you need
The sort of motor to be installed in your cart must be considered first. Many opt for cheap solutions, such as a chainsaw, paddle-mower, or pump for water.
These can be quicker to get than golf cart engines and can also work for a cart. It would be best if you were attentive, though, to select the machine that offers the optimum power to your requirements. This is one of the main reasons why we propose only a golf cart motor.
You will not only have the correct power level, but your cart needs to function smoothly with the electric balance. So the best option is to get one that has a minimum power rating of 10 hours.
You’ll be battling to go up steeper hills and on rougher terrains if your cart’s engine has not this capacity. In addition, you will need to acquire different tools to maintain a smooth and straightforward cartridge construction procedure.
We propose a ruler or tape measurement, several types of power converters, keys, screwdrivers, electric wrenches, lug nuts, etc. You may ensure that you complete this installation in a way that makes sense for your needs by paying attention to and storing these tools in one location.
Finally, you and your needs need to discover a selection of meaningful items. This phase involves identifying and making sure that all of the things described in the following paragraphs are compatible.
Remember the ancient song “One Piece at a Time” by Johnny Cash, when he makes a wild vehicle out of the mismatched?
Select a Place to work
It’s a good idea to select, before you get started, where you want to work. For several reasons, we believe this is a big step. First, it guarantees that your cart is protected against the weather and any other problems.
In this way, you must find an enclosed place where you may work over a few hours or perhaps days on your cart. Given the fact that you do not enjoy working in a nice garage that day, it is a good idea to close and securely lock your cart.
And it also protects your cart from dirt or other factors when it is installed. A proper garage prevents the cart from snoring and generating operational issues for animals like domestic animals and vermin.
The actions you will take in this procedure include
- Find a robust, safe, and capable framework
- To make your cart operable by adding electrical elements
- Installation of the axles for your cart
- Put your cart on the motor to add new brakes and check the steering
- Testing the operation of the cart
The instructions below are a lot more thorough on how to accomplish these tasks. Typically, these procedures are available for electric and gas carts because the basic architecture of both coaches is the same. But if your engine is fuelled by gas, you need an exhaust system. During motor addition, this installation demands that the muffler is executed outside the cart.
You should now know very well why individuals are building their golf carts and a basic concept of what you are doing. However, it is time to look at a more step-by-step approach to get you to accomplish all correctly.
In this scenario, we will attempt to provide as much detail as possible; however, many aspects fluctuate according to several circumstances that we cannot anticipate.
For instance, the frame you are using may require different screw sizes than any other frame type. Or you may finally make use of several kinds of kits, parts, or other products.
Anyone who wishes to take such steps needs a relatively strong technical understanding and should only make a point of doing anything 100% comfortable and unexpected.
1. CLEAN THE FRAME AND PREPARE IT FOR WORK
You need to clean and prepare a new frame for this procedure once you have located an old golf cart frame – or have acquired a new one directly from a manufacturer.
This is not so complicated as you may fortunately believe and could be one of the more superficial portions. However, you do need to take several measures to guarantee that it goes correctly. You should first, when necessary, clean, paint and repair the frame.
Probably you don’t need to do anything here if your framework is fresh. But if it’s older, you’ll probably have to correct some problems with roasting, clear dirt and blemish, and take other efforts to maintain it especially.
You will also need to prepare some items before you go. First of all, you must install and tighten the motor mount to start. The engine mount should have your frame and is a tiny unit meant to hold the engine of your cart in place.
Here you shouldn’t do a lot of preparation but ensure that you correctly balance and install the mount to prevent any problems – consult a handbook to obtain good results if feasible.
Now, throughout your cart frame, you will need some wiring. Depending on your cart, the amount you will do changes. With each electric component, you will pull the wires into your motor mount.
You still haven’t inserted them into the engine or batteries, so for now, you must tap the wires to keep them out of the way. You may now proceed to additional stages in no time to ensure that your cart works better.
ADD REAR AXLE AND SUSPENSION
You will add your rear axle and suspension to your cart at this time. For a few reasons, you are currently taking this step. First of all, while it runs, it helps keep your cart even more on the road.
It also helps simplify other processes like installing your engine. You may be a bit concerned about this step, but it’s surprisingly not difficult to add the axle and suspension.
Remove your cart with a front- and back jacket – to even the lift – and hold the axle carefully in place in the right location on your cart. Two individuals — one at each end – may be necessary to stay here.
Find correct brackets on your axle sides – depending on the model of your cart – and dissect them using a wrench or screwdriver if necessary. Now, you may install your suspension set on the axle to create the right bounce, including spindles, lift brackets, and lift blocks.
This phase needs you to identify where you need to install and carefully attach the installation – usually someplace close to the centre of the axle. You should be in the correct position now, and you may proceed to the next step.
1.Install The Motor
This is also an uneasy scenario – adding the engine to your cart. But if you don’t comprehend what you do or why you initially place it on your rear axle, it is just unpleasant. Just said, the rear axle assists to put your engine in a seat and keep it safe.
Naturally, the mount is also essential, but the engine is on the rear of the axle, and the first saves you time and energy by placing the latter in position. Using the principles given above, you should carefully choose the motor that you utilize.
The engine is intended for simple operation and much more and is strong enough for your cart to keep it going. The most challenging element of the installation procedure here is, honestly, the choosing process. And you may put it on the mount whenever you’re ready.
Start by slowing down the engine in the direction of the mount and slide into the correct mounting location. These should be rather apparent and should include arms and other equipment holding the motor.
Once the engine is mounted correctly, you may pick it up and make sure that you keep the additional areas to work, if necessary. The corresponding number of batteries should already be installed on your engine.
Put all the previously stated electrical cables for your cart to work. You must also attach the engine with the suitable belts to your axle kit and the motor on your back axle. These belts assist in turning the power of your cart into motion.
2.Check The Steering And Install Brakes
Your cart is in decent shape at this stage but is not quite ready. First of all, check the steering device on your cart to ensure it is in the correct location. In most cases, these items are already in place to help accelerate these processes and prevent confusion and turmoil by reducing the steps you need to do.
If you want to know how to modify your steering strength or the power, it takes to turn the wheel using different modifications and other kinds of performance components. Honestly, we do not advise that you try this, since if you don’t know 100% what you do, you might create many problems.
But if you like, you may add them to the steering column and the rest of the system, such as adding a more decisive steering column action. You must also ensure that the front axle is installed utilizing the same rear action sort.
Add it now, and the steering connections under the cart may be checked to see how they work. Are they rusted and weathered or in fantastic condition? Suppose they are not as powerful as feasible and go on to the braking system to finish. Substitute these things.
The brakes are something you have to pay attention to since a mistake might make your cart unsafe. Fortunately, it ought not to be too tricky – open your wheels on your axles, locate the brakes, check if they’re in excellent shape, and unlock them.
To achieve this aim, you will need several types of lug nozzles and wrenches. Next, you must position and screw down the new brakes to keep your drive safe. Again, to fulfil this aim, you will need many wrenches. You will also have to test every piece you added afterwards to ensure they are correctly installed.
3. Testing The Cart
Finally, it’s time to test your cart to ensure everything works correctly. Fortunately, this process is not as challenging as you may imagine. First, get behind the vehicle and turn on and off all your electric switches, one by one.
Do they turn on or fail to operate correctly? Or do they flicker on and off or seem to do wrong when activated? If any of the difficulties arise, you must carefully examine and remedy your electrical system.
To verify if the wires are correctly connected, open the cart’s motor. Look at the wires for some frays or fractures in their sheaths when they are joined. Replace any wires that may be too broken and verify again how well the cart works.
Then, on a level surface, drive your cart out evenly. Start driving gently and speed up when moving. Feels it is accelerating smoothly in your cart? If so, test the brakes with a couple of abrupt, gradual stops.
There should be no “lent” in your brakes, and your cart should be activated and not move without issues or difficulties. Test now how well on the road your cart is turning. Does it feel like it is moving smoothly without wobbling?
You may need to fix your management when you detect any lousy steering or shaky control. We strongly propose that you talk to a repair shop near you to make those corrections since you will not make a mistake when you are close to completing them.
Finally, as your cart goes out, it’s vital to listen to any noise of scraping metal as it indicates engine difficulties, metal rubber problems with the tires, and many more. Take your cart to the repair shop for a look at the wrong thing.
We realize this would spoil DIY’s feeling, but any major engine problem will require expert assistance to manage it anyhow.